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Conesys D38999 Series III Connectors
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Conesys

Control Panel, Sensors, Avionics, Engines, Controls, Fuel Management, Actuation and more

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Conesys
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141614
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Conesys D38999 Series III Connectors
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DELIVERING QUALITY PERFORMANCE IN DEMANDING ENVIRONMENTS

Qualified to MIL-DTL-38999 standards, Conesys D38999 Series III connectors provide excellent durability and performance in any environment. D38999 Series III connectors feature a one-turn coupling system with a self-locking acme thread for improved strength and shock resistance.

Elongated mounting holes permit the Series III Connector to intermount with various existing Mil-spec flange mounted receptacles, giving it a design replacement advantage.

Conesys D38999 Series III connectors are built to withstand a minimum of 500 mating cycles, and their proven corrosion resistance, fluid resistance and EMI/RFI shielding makes them ideal for general exposure and applications with harsh environmental exposure.

Browse our entire selection of Conesys D38999 Series III connectors by selecting "Shop Now" below!

Features and Benefits

  • MIL-STD-1560 Insert Arrangements - series III connectors use insert patterns and contacts common to Series I, making for an easy transition from bayonet to triple-lead, acme-thread, self-locking coupling
  • Metal-to-Metal Bottoming - This feature precludes relative shell-to-shell motion, which may result in ordinary connector wear and moisture entrapment
  • Lockwiring Eliminated - Self-locking quick coupling plug eliminates the need for lockwiring
  • Firewall Capability - Stainless steel shells in both K and S firewall classes are offered
  • Universal I/R Tool - A single, expendable plastic tool is used for both insertion and removal of contacts
  • Scoop-Proof Design - Recessed pins in elongated shells minimize the possibility for contact damage. In a blind mating application, mating shells cannot “scoop” the pins, and cause a shorting or bending of contacts
  • Closed-Entry Socket Insert - Hard dielectric socket face has lead-in chamfers for positive alignment of pins (even partially bent within pre-established limits) with sockets
  • Interfacial Pin Insert Seal - Raised moisture barriers around each pin, which mate into lead-in chamfers of hard face socket insert, provide individual contact sealing. Interfacial seals are never touched by service tools
  • Elastomer Wire Sealing Grommet - Sealing over a wide range of wire diameters is assured by a triple wire seal in each cavity at the rear of the connector
  • Superior Contact Stability - Rear release crimp contact system features a stamped beryllium-copper retaining clip captivated by molded-in shoulders of each contact cavity in the insulator. A rear-inserted M81969 plastic tool expands the tines beyond the shoulder, releasing the contact
  • Metric Accessory Thread – Metric thread results in additional wall thickness giving greater strength and shock resistance
  • Twinax Contacts – Aero Electric is Qualified to make and supply M39029/90-529 and M39029/91-530 size 8 Twinax contacts used in 38999 III connectors. Please consult factory even when needing to buy just the contacts
Conesys
Control Panel, Sensors, Avionics, Engines, Controls, Fuel Management, Actuation and more
Every phase of the manufacturing process is tightly controlled, ensuring that our techniques, processes, and tools meet the stringent quality control requirements. Those processes are well documented and in compliance with ISO 9001 and AS9100 Certification. As part of Conesys' Total Quality Management Program, our quality control teams are engaged in statistical process controls (SPC) and digital measuring. This emphasis on continuous process improvement helps to prevent defects and reduce variation and waste.   PRODUCTSConesys /Aero-Electric Connector is a first-rate designer and cost-competitive manufacturer of high-performance environmental and firewall-rated cylindrical connectors machined from aluminum, carbon steel, stainless steel, and aluminum nickel bronze. Conesys/J-Tech specializes in front and rear release 5015 connectors as well as customer-specific applications for customized connectors and fiber optic assemblies. Conesys/EMP Connectors designs and manufactures EMI filters and EMP transient suppression devices. Conesys Europe markets and assembles products for Aero-Electric, J-Tech, and EMP. Conesys/Aero Industrial Products sells and manufactures connectors and cable assemblies intended for the industrial marketplace.   MARKETSOur connectors are widely used in all types of applications spanning markets such as Military/Aerospace, Commercial Aviation, Business Aviation, Aircraft Engines, Marine Applications, Heavy Equipment, Rail Mass Transit, Geophysical, Machine Automation/Motion Control, Medical Equipment, General Industrial and Telecommunications.   EXCELLENCEConesys' manufacturing process is vertically integrated, ISO 9001:2008 and AS 9100, Rev. C certified and most importantly focused on continuous improvement through the prevention of defects and reduction in variation and waste.   QUALITY POLICY"We are committed to Customer Satisfaction by meeting Quality and Delivery requirements while continuously measuring and improving our processes"   MachiningIn-house, using state-of-the-art double spindle, double turret CNC machines allowing for flexibility, and faster cycle times.   MoldingIn-house, using internally built molds allows for tighter controls and improved cycle times.   Metal PlatingIn-house, using state-of-the-art equipment and processes with environmentally friendly results.   AssemblingIn-house, using cellular concepts for better efficiency, cost control, and reduced cycle times
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