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Digital Both Ends Crimping Machine
Model Name
KM-104NP
Series
-
Data
-
Manufacturer information
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KM DIGITECH

Harness equipment manufacturer, Crimping machine, Processing machine, Cutting machine, Applicator

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Manufacturer
KM DIGITECH
Brand
-
SKU
104704
Product Name
Digital Both Ends Crimping Machine
Model Name
KM-104NP
Size
-
Weight
-
Product Details

■ Features

‣ Single -end Seal Insertion (option)
‣ Safety Cover available (option)
‣ A various types of wire prefeeders in accordance with a wire type (option)
‣ The length of wire receiver can be selectable (1.8, 2, 3 meters or longer)
‣ Multi language program (Korean, English ,Chinese)
‣ Customized Networking program integrated with ERP Server available (option)
‣ A choice of 30 mm or 40 mm stroke press
‣ Exclusive blades and jigs for 15mm cutting length wires (option)
‣ Separate control box to protect major PCBs from an electric noise or vibration.
‣ Providing cooling air to the control box after removing micro dust through a filter .
‣ Its stability and safety are approved by Korea Institute of Standard and Technology
‣ Increased durability of drivers

1. Wire feeding Unit
3 pairs of rollers with a pressure adjustable function can feed and strip most commonly used wires even 3.0 sqmm.
Encoder compensates the length if there is any length variation.

2. Cutting & Stripping Unit
The unit consists of 6 -piece blades, 2 pieces for each front end stripping, cutting and rear end stripping. Stripped jackets directly drop down to the recently improved inlet to reduce bad cutting and stripping. The strip sensor designed to detect bad stripping simultaneously working with blades enhances precise and fast detection.
additional blades are ready to cut off bad rear end stripping and discard them into a designated box.

3. Crimping Unit
Most common applicators are able to be installed to these 2 ton presses both for the front and rear crimping. Choices
for 40mm or 30mm stroke, and 8T or 17.5T base plates are available. By adopting an quick change-over base plate, tool change time can decrease. Additional buttons are added to both presses to prevent operators from any accidents during the test.

4. Main Control Box
All PCB boards are placed in a separate control box to prevent electric noise, heating & vibrations. The control box can be locked by a manager to protect PCBs and operators in case unauthorized person might open and improperly use them. All PCB boards installed in a box have been tested and proved their safety and stability by Korea Institute of Standard and Technology.

5. Touch Monitor
The newly adopted touch monitor gets wider (15") and stronger to withstand vibration and electric noise. The graphic supported program enhances easy to use interface and the time to flip over the next page is shortened by increasing the sensitivity of the screen. Choice among three languages Korean, English and Chinese is standard. as well. When jobs are done, information about each job is saved into one of 1,000 job memories.

6. Air Filter
Cooling air is filtered and supplied to the main control box to maintain clean and dust free environment. Only thing to do is just replace a filter regularly.

Specification

Function Cutting, Both side (Semi)Strip / Crimping, Seal Insertion (One-side)
Dimension/Weight W:1,600mm × D:1,100mm × H:1,900mm / 450KG (Main Unit)
Power Supply AC 220V 50/60Hz 7A
Air / Pressure 0.5 ~ 0.6 Mpa (6Kg/㎤) / 70 ~ 100NL/min
Wires (Spec.) 0.30 ~ 3.0 spmm (AWG#22 ~#12) AVSS/ AVX(f)/ AEX(f)/ AESSXF
Cutting Length / Tolerance 30~9,999mm / 1mm±(L × 0.002)
Strip Length (Front/Rear) 0 ~ 15mm(Semi-Strip : 20mm) / 0~15mm
Blade Type Cutting/Stripping 0.3 ~ 3.0 Sq
Feeding Motor Speed 6,000mm/sec
Crimping Press 2ton press (3.0sqmm wire)
Control System Touch Monitor / Keyboard (Choose 1)
Wire Pre-Feeder Non-electric power KMF-304(For auto harness) KMF-303(For B/L or special type of harness)
Strip Detection Contact method
Crimping Control Unit LoadcellⅡ (2ton Max.)
PRESS Safety Switch Possible (Option)
Discard for faulty wires Both for Front/Rear side available
Wire Knot Detection Installed
Wire Detection Installed
Wire Tangle Detection Installed
Terminal perception Installed
Terminal Tangle Detection Only for Top-to-Bottom feeding
Roll Paper Winder Installed
Wire Receiver 2 ~ 4 meters(Option)
Waterproof Seal Insertion Only for single end (Option), Choice of Drum or Bowl Feeder Type
ERP Network Support System Available(Option)
Warning Light Installed
Carrier Cutter Installed
Wire Tension Adjust scale Installed on Roller Gauge, Straightening Unit
Tool Box Installed
Cutting Length Measure Rular Attached on Wire Receiver
UPS Installed
Warranty 1 Year

Options

■ Wire Preparing Unit

■ Wire Receiver

■ Waterproof Seal Insertion

 

KM DIGITECH
Harness equipment manufacturer, Crimping machine, Processing machine, Cutting machine, Applicator
As one of the leading manufacturers of wiring harness equipment in South Korea. KM Digitech has got a reputation for excellence and innovation for about 30 years. We believe it is our responsibility to provide only the best solutions possible to the customers who produce wiring harnesses in various business sectors. Therefore, from the smallest parts to  the systematic machines, KM has put huge efforts to produce quality and sustainable  products and deliver those to our precious customers in time. One of the biggest goals we strive to accomplish through our system is to not only address the customers' productivity,  but also provide them with upcoming trends and technologies they will face soon. Now we proudly introduce you KM's latest models , LIMS Fully Automatic Crimping Machine and a new style of applicator to fulfill the growing market demands. KM will not stay still but leap toward to the world No.1 in the near future.
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