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FSW Standard Head
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STIRWELD

FSW Supplier, FSM Heads, FSM Tools, FSW Accesories

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Manufacturer
STIRWELD
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SKU
138980
Product Name
FSW Standard Head
Model Name
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Product Details

FSW Head for CNC machines 3, 4 or 5 axes

Our FSW head can weld from existing CNC machine tools, whether it is a 3, 4 or 5-axis machine. The Stirweld FSW head brings the FSW welding functions to the machining center: force control and recording, cooling, protection of the spindle against loads and vibrations.

The offer of this equipment highly reduces the investment cost of an FSW machine while offering the same performance as a special FSW machine.

 

 

FSW STANDARD HEAD ADVANTAGES

Low investment cost

-compared to FSW special machines or robotic stations

Adaptability

-Despite the lack of standard machining centers, the StirWeld FSW head can be adapted to all CNCs.

Easy to install and to use

-After the first installation, the user can assemble and disassemble the FSW head in few minutes from machining to welding and vice versa.

 

FSW solutions

-The Stirweld FSW head offers many advantages among which low investiment cost and high customer support.

Here you can see a clear comparison with the other options on the market:

 

 

Technical sheet FSW Head

-Compliant part :  height of 300 mm

-Interface : height from 60 to 110 mm depending on CNC machine

-Weight : 30 Kg

-Air pressure cooling : 3 bars

-Water cooling : 5 l/min at 25°C

-Head : console distance up to 10m (more in option)

 

FSW Stirweld Head features

-Fitting on 3, 4 or 5 axis CNC machine

-Plug or unplung in 15 mins

-No hard or soft change of CNC machine

-Force control to secure the weld quality from 1 to 18 kN

-Water and air pressure cooling

-From welding to machining without head disassembly

-Small size to accomodate welding jig

-Self-lubricating: no maintenance

-CNC machine protection against the high forces (up to 18 kN) and vibrations during the FSW process

-Quick tool change (attachment with accurate positioning)

By adding 4 functions to your CNC machine, it will be able to produce quality friction stir welded parts.

 

 

Control Panel

-Recording of forging force for quality control

-Temperature monitoring for safe use

-Real time display process ajustment or process control

 

 

Continuous innovation

The Stirweld team puts a lot of effort in R&D and has recently achieved a newversion of Stirweld FSW head: codename « Cleansky ».

The main advantage of this new head is its retractable pin, which avoids leaving a hole at the end of the FSW welding process.

The project leading to this application has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation program under grant agreement No 831833.

 

 

FSW Training

The training offered by StirWeld is both theoretical and practical.

Lasting 3 days on your site, the Stirweld training will give you the necessary skills for FSW welding operations.

Types of welding cases:

-lap welding

-butt welding

The training can be adapted according to the application that you wish to carry out.

STIRWELD
FSW Supplier, FSM Heads, FSM Tools, FSW Accesories
Who is StirWeld ? Stirweld was founded in 2017 based on Friction Stir Welding (FSW).Our mission is to guide you in your discovery and easy implementation of this technology.To this purpose, we seek to add value through highly technological products and services: With a skilled and fully committed team (18 people), StirWeld creates a new market: FSW at low cost. Since 1995, FSW remains a technology reserved for high added value applications involving expensive equipment.  Our expertise, which is based on 15 years of experience, results in innovatives and flexible solutions: Stirweld offers FSW head for all types of CNC machine tools. Our customers are in the automotive, space, aerospace and metal working industries.  
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