The DB100CE solvent recycler provides a shop with clean recycled solvent every day. Typical solvents include paint thinner, acetone and varsol. With a Uni-ram solvent recycler the shop’s environmental footprint shrinks and the shop saves money. Solvent purchases and the  cost for used solvent transported off-site drop by approximately 90%.

The DB100CE provides 75 L of clean recycled solvent from each recycling batch.

Capacities For Industrial Solvent Recyclers

Features

• Distillation by vaporization and condensation.
• Input is 220-240 V, 20 A breaker and the heating element is 3,400 W.
• Direct electric heating with no oil to change or refrigerant to service for lower maintenance.
• Sophisticated solid-state microprocessor controls the work flow and continuously monitors operating parameters. Many built-in safety programs. The computer display (LCD) shows the set point and real-time temperatures at the tank and condenser. Special features in the computer menu allow for:

1) lowering of the heater wattage to make the boiling phase less vigorous; this is important for low boiling point solvents such as acetone.

2) increasing the post heat time to make the solvent residue dryer thus increasing recycling efficiency.

• The temperature set points can be adjusted precisely in one-degree increments.
• Complete self diagnostic system: sensors monitor the operating system; faults are described in plain-English messages for easy diagnostics.
• Dual pump transfer system to pump dirty solvent directly into the distillation tank and pump clean recycled solvent from the recycler to a clean drum.
• Automatic or timed shut off.
• Outer cabinet, cover and lid are made from 304-grade stainless steel for long life.
• High efficiency condenser is air cooled by motor driven fan. Constructed from 316-grade stainless steel for corrosion resistance and long life.
• Comes with 3 heat resistant liner bags to capture residue, 2 lid gaskets and a factory installed, 220-240V, 20A explosion proof plug.

The DB100CE solvent recycler provides a shop with clean recycled solvent every day to effectively clean spray guns and other equipment. The shop saves money. Solvent purchases and used solvent transported off-site are reduced by 90 %. The shop’s environmental footprint decreases with a Uni-ram solvent recycler.

Options

• P Vacuum Assist
• M Pneumatic Drum Mixer
• L Pat-Light with Buzzer
• A Rapid Tank Cooling
• W Filter system for water recycling
• G Recycle solvent and water mixture

Safety

• Certified to IECEX and ATEX safety directives by SGS Fimko Oy (number 0598) with compliance to ATEX directive Group II Category 2G Ex db ib IIA T2 Gb. for use with solvent in zone 1. ATEX certification number is Baseefa11ATEX0118 and IECEX certification number is BAS 11.0057.
• Additional safety features include the lid pressure relief system, safety cover and lid lock.

Operation

Turn the Timer to pump 75 L of used solvent into the bag in the distillation tank. Press Start to turn on the heating element. The solvent vaporizes, travels through the condenser where it is cooled to a liquid by an electric fan and then flows into the receiving pail.  The residue that remains in the heat resistant liner bag is transferred to a waste drum for later disposal. Most residues including waste paint is disposed of as a hazardous material.

Typical Applications

• Reclaim lacquer thinners and acetone used to wash paint and debris from spray guns and other spray equipment.
• Reclaim acetone used to clean equipment used in making fiberglass products.

Typical User

Industrial Paint Shops, Fiberglass Fabricators, Printers and Metal Fabricators.

Specifications:

• Power Supply: 220-240V, 3400 W heater.
• Compressed air supply minimum of 8 bar, 56.5 L/min of clean dry air. Pressure regulator is built in.
• 4″ dual diaphragm pump with unique shuttle valve for long life, output is 14 L/min.
• Microprocessor: Controls work flow. Self diagnostics with plain-English messages.
• Digital display with an easy to use menu.

Shipping Dimensions: 29″w x 49″d x 54″h (74cmW x 124cmD x 137cmH) Shipping Weight: 500 lb (227kg)

Product Dimensions: 42″w x 23″d x 47″h  (107cmW x 58cmD x 119cmH)

Consumables

• a high-temperature liner bag, supplied as a 10-pack (part number LB2000E-10), is required for every recycling batch.
• A lid gasket is replaced at least once every 6 months. Part numbers are shown below.