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Amphenol AIT / MS Connectors (SAE-AS50151)
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Amphenol AIT / MS Connectors (SAE-AS50151)
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ENVIRONMENTALLY SEALED FOR CHALLENGING ENVIRONMENTS

Amphenol AIT / MS connectors are cost-effective threaded circular SAE-AS50151 (MIL-DTL-5015) connectors for use in harsh environments. These Amphenol MS connectors are sealed to withstand moisture, condensation, vibration, and flash-over. Over 286 contact layouts are available, in variations that allow for just power, just signal, or a mix of both contact types. Amphenol AIT / MS connectors are available in five mounting styles, nineteen shell sizes, and solder or crimp termination.

Get shopping! Part numbers begin with AIT.

 

 

Features

  • Agency Approvals
    SAE-AS50151 (MIL-DTL-5015) (Formerly MIL-C-5015)
  • Broad Temperature Range
    These connectors will operate in temperatures ranging from -67°F to +257°F (-55°C to +125°C).
  • Environmental
    These connectors will perform in the full range of operating conditions as defined in SAE-AS50151 (MIL-DTL-5015) and are recommended for conditions where vibration, moisture, pressure and/or temperature are extreme.
  • Resilient Insulator and Grommet
    A resilient neoprene insulator and rear-seal grommet provide a liquid-tight assembly.
  • Rugged Shell
    The rugged aluminum alloy shell and hardware are light in weight yet highly resistant to damage and corrosion. Shells are available in five different styles and in 19 sizes.
  • Wide Range of Wire Gauges and Current Carrying Capacity
    Up to 150 amps for standard military contacts and up to 245 amps using Radsok® contacts. Wire gauges from 26 to size 0 AWG.
  • Wide Variety of Contacts
    Machined contacts with silver or gold plating are available in sizes from 16 through 0. Solder, Crimp, PC, and thermocouple contacts are available.

 

 

Materials & Finishes

Shell
Aluminum alloy
 
Shell Plating
Olive drab chromate coating over cadmium plating to QQ-P-416; black alloy, electroless nickel, anodized, gray zinc nickel or green zinc
 
Contacts
Brass or copper alloy
 
Contact Plating
Silver plating to ASTM B700 (solder contacts have tinned solder pot) gold plating to ASTM B488
 
Insulator
Resilient Neoprene®, Viton®*, low-smoke, zero-halogen (LSZH)

 

 

Electrical Data

Operating Voltage/Test Voltage

* Each insulator has a specific service rating. These should be used by the designer only as a guide.

† Not corrected for change in density resulting from variations in temperature

MS connectors show no evidence of breakdown when the given test voltages are applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute, per MIL-STD-1344 Method 3001.

 

Current Rating & Contact Resistance

* Using non-military crimp Radsok contact

Maximum total current to be carried per connector in wire bundles as specified in MIL-W-5088. Contact resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above table.

Viton® is a registered trademark of Dupont Dow Elastomers

 

 

Mechanical

Wire Range Sizes
26 to 0 AWG 
 
Insulation Resistance
5000 megohms at 77°F (25°C) per SAE-AS50151 (MIL-DTL-5015), 3.18
 
Wire Sealing Range
 
 
 

 

Insulation Outside Diameter Limit

 

Contact Size

Wire Size
(MIL-W-5086)

Min.
In.

Min.
MM.

Max.
In.

Max.
MM.

 

16

16 thru 20

.064

1.63

.130

3.30

 

12

12 thru 14

.114

2.90

.170

4.32

 

8

8 thru 10

.164

4.17

.255

6.48

 

4

4 thru 6

.275

6.98

.370

9.40

 

0

0 thru 2

.415

10.54

.550

13.97

 



The connector is designed for individual wire sealing. Sealing of an outer cable jacket on multiconductor cables must be accomplished with an appropriate endbell. Sealing is only guaranteed if wires according to MIL-W-5086 or within the listed ranges are used.

Insulation Strip Lengths

 
Mating Life
100 cycles minimum, to SAE-AS50151 (MIL-DTL-5015), 3.16
 
Salt Spray
MIL-STD-1344 Method 1001 condition B minimum (cadmium), 48-hour, olive drab chromate over cadmium, non-conductive black alloy, conductive black alloy, green zinc, black anodized, electroless nickel, Gray Zinc Nickel 500 hours salt spray
 
Heat
+257˚F (+125˚C) for 60 hours, +185˚F (+85˚C) for 1,000 hours per SAE-AS50151 (MIL-DTL-5015), 4.6.14, minimum
 
Chemical Resistance
20-hour full-immersion unmated in hydraulic fluid and lubricating oil per SAE-AS50151 (MIL-DTL-5015) minimum
 
Vibration
10 to 2,000Hz (10g's) 10 microseconds maximum discontinuity to MIL-STD-1344 Method 2005, condition II per SAE-AS50151 (MIL-DTL-5015)
 
Shock
50g 11-millisecond duration, three major axes. 10 microseconds maximum discontinuity to SAE-AS50151 (MIL-DTL-5015) per MIL-STD-1344 method 2004, condition A, 3.13
 
Contact Type
Solder, crimp, PC, thermocouple (hard silver or gold plating) or first-mate last-break
 
Number of Circuits
 
Contact Insertion
Insertion from rear with simple hand tool. Removable, five cycles minimum. (Solder, PC and co-ax outer housings are bonded into the insulator.)
 
Contact Retention
To SAE-AS50151 (MIL-DTL-5015), 4.6.6 & 3.26 and separation forces
 

 

 

 

Axial Load

Separation Force Minimum

 

Contact Size

Newtons

Lbs.

Newtons

Lbs.

 

16

44

10

1

0.25

 

12

67

15

2

0.50

 

8

89

20

3

0.75

 

4

89

20

4

1.00

 

0

111

25

9

2.00

 
Polarization
Integral key and keyway plus optional rotational polarization. 
 
Approvals
SAE-AS50151 (MIL-DTL-5015)
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Interconnect Product Manufacturer, Electrical, Electronic, Fiber Optic Connectors, Coaxial Cable and more
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