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FSW Spindle for Robot
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STIRWELD

FSW 공급 업체, FSM Heads, FSM Tools, FSW Accesories

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+33 06-47-49-73-96
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contact@stirweld.com
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138983
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FSW Spindle for Robot
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FSW spindle for robot

-Our robotic FSW solution allows you to weld with any high payload robot.

-Our FSW spindle for robot brings the functions of Friction Stir Welding to a standard industrial robot.

-Your robot becomes a hybrid tool combining welding and machining with an automatic tool changer.

-This hybrid welding and machining spindle for robot opens up a wide range of applications: 3D welding, welding of large parts, welding of panels longer than 10 metres.

 


FSW SPINDLE FOR ROBOT ADVANTAGES

NO HYDRAULIC POWER

-Less expensive, no maintenance (electrical and pneumatic power)

AUTOMATIC TOOL CHANGER

-Automatic management of FSW tool lifetime No human operation

ADAPTABILITY

-Compatible with all high payload robot and suitable for all robot integrators

WIDE RANGE OF APPLICATIONS

-Welding of large parts, 3D welding, welding of panels longer than 10 metres

FSW EXPERTISE

-Prototyping and qualification of parts at Stirweld and transfer production to the customer

HYBRID FSW SPINDLE

-Welding and milling on one workstation thanks to an automatic tool changer

 


FSW SPINDLE FOR ROBOT CHARACTERISTICS

 


TECHNICAL SPECIFICATIONS OF STIRWELD FSW SPINDLE FOR ROBOT:

-Rotational speed up to 10 000 RPM for high welding/milling speed

-Automatic tool changer for FSW tool lifetime management and/or milling operations

-Maximum payload of 18 kN

-Full water cooling for high productivity

-Full monitoring for 100% online quality control (according to EN 9100 standard)

-Full electrical and pneumatic power (no hydraulic power)

 


FEATURES OF STIRWELD FSW PROCESS ON ROBOT WORKSTATION

-The main function of the FSW spindle for robot is to manage the force applied by the FSW tool.

-A sensor is used to measure, control and record the force applied during the welding operation to ensure quality control.

-The design of the robotic-based solution for FSW protects it from vibrations and forces as well as from heat generated during welding.

-Indeed, a cooling circuit is integrated to protect the spindle and the robot from the heat generated during welding.

-The Stirweld FSW spindle for robot is therefore suitable for mass production and ensure the quality of the FSW process by providing a constant FSW tool temperature.

-Temperature sensors are integrated into the spindle to monitor the temperature and to prevent overheating.

 


QUALITY CONTROL

FORCE CONTROL

-Force control according to tool axis (forging force or downward force)

COOLING SYSTEM

-Integrated cooling circuit to protect the spindle during welding & to cool down the FSW tool

SPINDLE PROTECTION

-Protection against the heavy loads and vibrations of the FSW process

AUTOMATIC TOOL CHANGER

-Automatic quick tool change (welding/milling or FSW tool change)

FORCE RECORDING

-Recording of the forging force and the temperature of the spindle

EN 9100 STANDARD

-Full monitoring according to EN 9100 standard

 


HUMAN MACHINE INTERFACE

Stirweld FSW spindle for robot is a perfect example of the Industry 4.0 advent with its connected system:

HMI basic functions

…and other basic functions: spindle temperature, spindle cooling efficiency, spindle usage, warning pop-up.

HMI Advanced Functions

Stirweld FSW solution for robot offer you advanced functions for 100% quality control of your welding operations:

-FSW weld temperature measurement

-Real robot tilt angle

-Friction Stir Welding vibrations

-Power supply cabinet

STIRWELD
FSW 공급 업체, FSM Heads, FSM Tools, FSW Accesories
교반 용접이란 무엇입니까? 교반 용접은 FSW(Fraction Stir Welding)를 기반으로 2017년에 설립되었으며, StirWeld의 임무는 귀하가 이 기술을 발견하고 쉽게 구현할 수 있도록 안내하는 것입니다.이를 위해 StirWeld는 고도로 기술적인 제품 및 서비스를 통해 가치를 추가하고자 합니다: CNC 기계용 FSW 헤드FSW 도구산업연구현장/웨비나(webinar) 교육   숙련되고 헌신적인 팀(18명)을 통해 StirWeld는 저렴한 비용으로 FSW라는 새로운 시장을 창출합니다.   1995년부터 FSW는 고가의 장비와 관련된 고부가가치 애플리케이션을 위한 기술로 남아 있습니다. 15년간의 경험을 바탕으로 한 NAT의 전문성은 혁신적이고 유연한 솔루션을 제공합니다: 교반 용접은 모든 유형의 CNC 공작기계에 FSW 헤드를 제공합니다.   StirWeld의 고객은 자동차, 우주, 항공우주 및 금속 가공 산업에 종사하고 있습니다.  
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